Friday, January 19, 2018

Your First 3D Printer: I Recommend The FlashForge Finder

So, as a newbie to the 3D Printer space, picking your first 3D Printer can be a nightmare. From brands to build size, those new to the 3D Printing world can't make heads or tails of the various machines, their stats, and what they're capable of. They don't know what to look for, and they want something that's capable of printing pretty much right out of the box.

After spending some time in various 3D Printer hangouts such as subreddits and facebook groups, I've come to suggest the FlashForge Finder (pictured above) as my #1 recommended printer for beginners.

Firstly, you might balk at the price, $599 CAD. However--and I can't stress this enough--you get what you pay for. 3D Printers are notoriously finnicky, tweaky machines, and if you want to get one that's as straightforward and easy(ish) to work with as possible, you have to fork out the money.

I see a lot of newbies go for the cheapest printer and get upset when the printer ends up being a useless paperweight (looking at you, Micro3D).

Spring for the Finder. You won't be disappointed. It has a reasonable build space (14 x 14 x 14 centimeters), large well-designed touchscreen control panel, built-in cooling fan, and comes pre-tested and ready to print right out of the box. (You will, however, have to level the bed--but this is pretty easy to do, and takes all of five minutes). The print quality is amazing, as is the speed.

I actually run one in my shop as one of my PLA printers, so that should attest to it's quality!

If interested, you can find one here: FlashForge Finder on Amazon

Wednesday, January 17, 2018

The Importance of All-Metal Hotends

Having been 3D Printing for a while now, I can say that, without a doubt, having an all-metal hotend and a steel/plated nozzle for your 3D Printer is one of the best upgrades you can have. It's also probably the first one I'd recommend doing, especially if your extruder is a Mk10.

Normally, extruders are lined with a PTFE tube going down into the nozzle. A tough plastic, for sure, but plastic nonetheless. I've yet to go a couple months without cooking the PTFE liner in any hotend that has one, even at normal ABS printing temps (230C). They have a hard limit of 240C; anything hotter and you're starting to fry it--and PTFE fumes are NOT something you want to be breathing in. I also find that these tubes clog often. Moral of the story is, I find myself replacing them quite frequently.

With an all-metal hotend, you eliminate those problems. Here's the benefits you get:

  • Capability to print up to 300C, allowing you to work with materials like Nylon and Polycarbonate
  • Reduced frequency of clogs
  • With the steel/plated nozzle, you gain the ability to work with abrasive materials like metal-filled and carbon fiber filaments without immediately destroying your nozzle
For my shop (Durham 3D Printing) it's pretty much become mandatory that all my hotends get upgraded before they do any printing. If you have a Mk10 hotend and you haven't already done so, I highly recommend doing the upgrade! It's simple to do.

Sunday, January 14, 2018

A Year In Review: The Qidi Tech I Dual-Extruder 3D Printer

Hi guys, Mike here, from Durham 3D Printing!

I started this blog to have a chance to speak from a personal perspective, and highlight different aspects, news, and happenings in the 3D Printing & Micromanufacturing world.

For my first post, I thought I'd talk about one of the 3D Printers I run: The Qidi Tech I Dual Extruder 3D Printer:

Of the six machines I own, this guy serves as my workhorse for ABS, Nylon, & other problematic print materials that need an enclosed space to prevent/minimize warping. (Mind you, I had to upgrade the hotend to handle high-temp materials like Nylon).

After having it for over a year, and it running pretty much non-stop (I run an online 3D Print shop), it's still holding up reasonably well. Most of the issues I had with it were towards the beginning of it's lifespan; which is normal when you're buying on the lower end of the price spectrum.

Now, obviously, this printer is almost a direct clone of the FlashForge Creator Pro, but over $200 cheaper. After running it for a while, if you're willing to deal with the occasional problem, I'd say it's most definitely worth it.

So, what problems have I had with it?

The first issue, a month after I bought it, was that the X axis motor crapped out on me. Just stopped moving in X all together. After going back and forth with Qidi customer support, we determined that it was the wire itself that connects the X axis motor to the control board, which apparently gets frequently damaged while the unit is in transit. The replacement wire was sent to me for free, and all I had to do was install it! A bit time consuming (lots of screws to remove), but fairly straightforward, and I was up and running again.

Other than that, I found myself frequently having to replace the print bed sheet; a total of 4 times over the past year. Recently I gave up and have just been printing straight to the aluminum print bed with ABS slurry (ABS dissolved in acetone).

The unit uses two standard Mk.10 extruders, and it's worth it almost each and every time to upgrade to a Micro Swiss all-metal hotend with a steel nozzle. A ~$50 upgrade that lets you work with print temperatures approaching 300C and all sorts of abrasive materials (wood, metal, carbon fiber, etc) without worrying about wrecking your nozzle too quickly.

I find the bed a bit too wobbly; if the printer is not stable while it's printing, I feel like the lack of a solidly stable print bed will amplify any imperfections introduced into the print through vibrations and movement, so you'll have to be careful there.

For software, I find myself using ReplicatorG. Outdated and a bit buggy at times, but it works for what I need it. The only thing I find myself griping about on this front is the lack of brim, which would be VERY useful for Nylon and Polycarbonate prints. It can use X3G files to make use of acceleration and eliminate jerky print moves.

The printer was also good to go out of the box--I didn't find myself having to fiddle around with flow settings or tweak much to get good prints. 

Overall, the biggest overarching headache with the printer is the bed levelling. I find that the bed frequently goes out of level and I have to readjust frequently if I don't spin the nuts underneath the levelling sprints to fix the print bed in place, which can be mildly annoying to do. Could definitely use some improvement there.

My final rating is that this printer is a great all-around printer for those on a budget that don't want to deal with kits; though it is finnicky and not recommended for beginners who aren't ready to mount the 3D Printing learning curve with gusto.

If you're interested, you can check them out here!